ESOP production process data management system

E-SOP

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E-SOP

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E-SOP

Smart Factory Lean Production Data Visualization Management Solution

01 Efficiency improvement

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1、To solve the SOP replacement problem: Millisecond-level switching of the entire production line

2、Improve the efficiency of SOP file management: Manage SOP files through the software system, paperless process, and no longer spend time updating, publishing, and recycling paper SOP files, greatly improving the efficiency of file management。

3、Improve document approval efficiency: Electronic approval and electronic signature of documents through the system

4、Production process optimization: Through the data management analysis of the production process, effectively solve the manufacturing process and optimize the operation process。

5、Fast and efficient problem resolution: Through the Andon system and production kanban management and control, the on-site management problems can be effectively and timely solved。

02 Quality Management

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1、Prenatal online video training to improve operational skills and review of WIP materials, reducing the chance of human error。

2、Avoid product quality risks caused by documents. (Through the electronic strict distribution, update, and reminders to avoid the mismatch between the produced product and the document version, and to avoid workers making the same mistakes that lead to product quality problems.）

3、Production process control and management, find the source at the first time, avoid bad backward shift and misflow to the market。

4、Cloud management background provides big data traceability to avoid after-sales disputes。

03 Saving cost

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1、Management costs: reducing staff and increasing efficiency, office costs, communication costs (in-line, and client)

2、Quality cost: risk pre-position, fine on-site management

3、After-sales cost: data traceability, APP self-check

4、Market cost: show a better site for customers (replace paper documents through digital terminals, completely change the image of the workshop, and enhance the market competitiveness of enterprises)

04 Social responsibility

——

1、The general trend of intelligent production and intelligent manufacturing, optimization of energy saving and environmental protection。

2、Product traceability, social publicity responsibility。

01 Efficiency improvement

——

1、To solve the SOP replacement problem: Millisecond-level switching of the entire production line

2、Improve the efficiency of SOP file management: Manage SOP files through the software system, paperless process, and no longer spend time updating, publishing, and recycling paper SOP files, greatly improving the efficiency of file management。

3、Improve document approval efficiency: Electronic approval and electronic signature of documents through the system

4、Production process optimization: Through the data management analysis of the production process, effectively solve the manufacturing process and optimize the operation process。

5、Fast and efficient problem resolution: Through the Andon system and production kanban management and control, the on-site management problems can be effectively and timely solved。

02 Quality Management

——

1、Prenatal online video training to improve operational skills and review of WIP materials, reducing the chance of human error。

2、Avoid product quality risks caused by documents. (Through the electronic strict distribution, update, and reminders to avoid the mismatch between the produced product and the document version, and to avoid workers making the same mistakes that lead to product quality problems.）

3、Production process control and management, find the source at the first time, avoid bad backward shift and misflow to the market。

4、Cloud management background provides big data traceability to avoid after-sales disputes。

03 Saving cost

——

1、Management costs: reducing staff and increasing efficiency, office costs, communication costs (in-line, and client)

2、Quality cost: risk pre-position, fine on-site management

3、After-sales cost: data traceability, APP self-check

4、Market cost: show a better site for customers (replace paper documents through digital terminals, completely change the image of the workshop, and enhance the market competitiveness of enterprises)

04 Social responsibility

——

1、The general trend of intelligent production and intelligent manufacturing, optimization of energy saving and environmental protection。

2、Product traceability, social publicity responsibility。

E-SOP System Functions

The open distribution platform can effectively improve production efficiency, improve production quality, reduce personnel costs, improve enterprise management level and industry competitiveness, and help you achieve high-efficiency, high-quality, and low-cost smart factories

SOP document、

Audit、

Version management

Training publicity

SOP Display、

Video animation demonstration

Production Kanban System

SOP quick line change

One-touch call

ESD Static Monitoring System

Employee facial recognition

Information

Authority management

Equipment inspection management system

Message broadcast

Training publicity

Other system connection

E-SOP Features

Factory data collection, presentation and analysis

document management

Automatic file disposal

Support mobile App query function

File Lifecycle Management

Document organization classification management

SOP display and animation demonstration

Note 1. Support automatic play page turning, the time can be set by yourself, and touch page turning is supported;

2.Support local enlargement and reduction of work instructions。

How to publish

Personnel management (login and logout)

Wire-controlled terminals/key sites, the login personnel need to activate the corresponding permissions

Video playback

Employees log in to the terminal, and can play operation videos, corporate promotions and other videos according to customer needs

Terminal interface - static display

Terminal Interface - Post Display with Code Scanner

Eessage announcement

Data traceability

The main working principle of the production traceability management system is that each product has a unique barcode/QR code/unique product code, and there will be relevant records to record the product from raw materials to production process to delivery. Once a product problem is found, just scan the traceability code or enter the unique product code to retrieve all product-related materials, production links, personnel information and other data in the database.

Note: Barcode: QR code, barcode, unique serial number;

The production traceability management system will keep records no matter where the products are circulated. If a problem is found, all data related to the product can be retrieved in the database by simply scanning the traceability code, which greatly facilitates product quality tracking and after-sales service. Elijah X-MES production traceability system can formulate practical and operational industry standards for the corresponding product processing process. In the process of establishing the traceability system, the integrity and accuracy of the on-site management, product batch management, technological process management, production management and other aspects are utilized to realize the regularization and improvement of the enterprise management process.

With the popularization and application of computers and big data, manufacturing enterprises need to improve and improve in various aspects such as product recall, quality improvement, and cost reduction. Among them, a very important point is the need to obtain various traceable data in the production process of the enterprise. Traceability is an important feature in smart factories. Traceability management can not only record the production process data completely, but also extend to planning-level traceability, procurement traceability, etc., which is of great significance to enterprise manufacturing process control and manufacturing process improvement.

Extensions